Soundproof Housings for Chillers, AHUs & HVAC Plant

HVAC Acoustic Enclosure

Purpose-designed acoustic enclosures for HVAC plant equipment including air handling units (AHUs), water-cooled and air-cooled chillers, cooling towers, condensing units, and roof-mounted plant. Achieves 20–30 dB(A) noise reduction while maintaining full heat rejection and maintenance access.

Technical Specifications

Noise reduction20–30 dB(A) overall
Equipment typesAHU / chiller / cooling tower / condensing unit
Airflow louvresAcoustic baffled, 10–15 dB(A) IL
Panel NRC≥ 0.85 (inner face)
Panel STCSTC 35 (composite wall)
FrameHot-dip galvanised steel
Exterior panelsAluzinc / powder-coat, UV-stable
Wind loadPer local structural code
Anti-vibrationSpring + rubber AV mounts
EnvironmentIP54 standard, IP65 option
AccessFull-height acoustic access doors, all sides
StandardISO 11546-1 / BS 4142

Applications

  • Rooftop air-cooled chillers and condensing units
  • Air handling units and fresh air plant
  • Cooling towers and evaporative condensers
  • Data centre DX and CW cooling plant
  • Retail and commercial HVAC plant rooms
  • Residential and mixed-use rooftop plant
  • Hospital critical systems plant room noise control

Overview

HVAC plant is a leading cause of noise enforcement action and planning objection for commercial developments. Rooftop chillers, cooling towers, and air handling units can exceed local night-time noise limits (typically 40–45 dB(A) at residential boundaries) by 10–20 dB(A), triggering complaints, fines, and costly retrofit mitigation.

HEMU Acoustics HVAC Acoustic Enclosures are designed for both new-build plant rooms and retrofit applications. The fundamental design challenge for HVAC enclosures differs from compressor or pump enclosures: HVAC equipment requires large volumes of airflow for heat rejection. An enclosure that restricts airflow increases condensing pressure, degrades efficiency, and may trigger safety shutdowns. Our design process begins with the equipment manufacturer's minimum airflow requirement and works backward to the quietest enclosure that meets it.

The enclosure uses splitter silencer intake and exhaust louvres — weather-rated acoustic baffled louvres providing 10–15 dB(A) insertion loss at the air opening while maintaining the required free area. Roof panels use mineral wool-filled composite cassettes with perforated steel inner faces (NRC 0.85). All louvres and connections use flexible acoustic expansion joints to prevent vibration bridging.

For rooftop applications, the enclosure is engineered to carry wind and snow loads per local structural codes, with hot-dip galvanised steel frame and Aluzinc or powder-coated panels rated for outdoor exposure. Access doors on all sides allow maintenance of all serviceable components without enclosure modification.

Key Features

20–30 dB(A) HVAC Noise Reduction

Combined acoustic louvres and enclosure shell reduce overall A-weighted sound power level by 20–30 dB(A). Noise impact modelling (BS 4142 or ISO 9613-2) is performed during design to predict compliance at the nearest sensitive receptor, ensuring the enclosure is properly sized before fabrication.

Acoustic Baffled Louvre Ventilation

Weather-rated acoustic baffled louvres (splitter type) on all air intake and exhaust faces. Mineral wool-lined baffles with perforated galvanised steel facing. Insertion loss 10–15 dB(A) per louvre section. Free area maintained at or above equipment manufacturer's minimum specification. Rainwater drainage built into louvre frame.

Rooftop Structural Engineering

Enclosure frame designed to carry wind loads per EN 1991-1-4 (Eurocode) or ASCE 7 (US), snow loads per site location, and panel dead loads. Hot-dip galvanised primary frame (85 μm zinc) provides 30+ year outdoor corrosion protection. All roof panels carry positive drainage slope (2° minimum).

Full Maintenance Access on All Sides

Full-height acoustic hinged access doors on all four sides of the enclosure. Door openings sized to equipment manufacturer's maintenance zone requirements. Where equipment requires crane access (chiller tube pull), removable roof panel sections are provided with mechanical lifting provisions.

Anti-Vibration Isolation System

Equipment sitting on spring anti-vibration mounts (natural frequency 3 Hz) for rotating machinery. Rubber mounts for reciprocating compressors. Flexible acoustic duct connections and refrigerant pipe flexible joints prevent vibration bridging to enclosure structure. Combined AV package reduces structure-borne vibration by > 25 dB.

Retrofit and New-Build Configurations

Modular panel system enables enclosures to be assembled around existing equipment without crane lifts. Panel dimensions are coordinated with the equipment footprint during design. All panels fit through a standard door opening (900 × 2100 mm) for access-restricted plant rooms.

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